Meltio Meltio M450 Wire-Laser Metal 3D Printer

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The Meltio M450 is a compact wire-laser 3d printer that uses Laser Metal Deposition to produce industry-grade metal parts without needing an industrial-grade infrastructure. It provides a build volume of 145 × 168 × 390 mm, supports multi-metal printing with standard welding wires, and features a sealed chamber with 3-stage filtration.

  • Deliver high-density parts with precision
  • Operate without specialized industrial infrastructure
  • Accessible production with single-step processing
List Price: $154,268.95
Price: $154,268.95 Financing starts at: $2839 /mo
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Product No. M-F2W-A4Z1

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MELTIO M450

TURN-KEY METAL 3D PRINTER

Experience industrial-grade metal 3D printing without complex infrastructure with the Meltio M450. This compact wire-laser system delivers high-density parts safely and reliably through real-time process monitoring, pre-configured material profiles, and a sealed chamber with 3-stage filtration—perfect for small-medium components and multi-metal applications.

Key Features of the Meltio M450 Wire-Laser Metal 3D Printer:

  • Build Volume: 145mm × 168mm × 390mm (5.7" × 6.6" × 15.3")
  • Uses innovative Laser Metal Deposition (LMD) technology
  • No industrial infrastructure required for operation
  • Multi-metal printing capability for research applications
  • Sealed chamber with 3-stage filtration for safety
  • Low capital and operational costs for affordability
  • Single-step processing reduces production time

ACCESSIBLE METAL INNOVATION

Meltio M450 revolutionizes metal 3D printing with unprecedented accessibility and affordability.

Its low acquisition and operational costs make industrial-grade metal fabrication financially viable for more businesses.

Requiring no specialized infrastructure and being compatible with standard welding wires, this compact system brings professional metal printing capabilities to workshops, labs, and facilities previously priced out of the market.

Metal Y-pipe produced with the Meltio M450 printer
Meltio M450 Metal 3D Printer skips green parts, molding, casting etc. and directly produces the real deal

INTEGRATE SAFELY & SEAMLESSLY

Safety comes standard with the Meltio M450.

Unlike powder-based systems, its wire feedstock eliminates contamination and inhalation risks. The printer's sealed chamber contains the entire printing process, while the integrated 3-stage filter removes potential airborne particles.

This safety-first approach allows placement in virtually any workspace without special infrastructure or protective equipment for truly seamless integration.

ROBUST RELIABILITY

Reliability isn't an afterthought with the Meltio M450—it's built into every operation.

The printer's advanced process control constantly analyzes printing parameters, making instantaneous adjustments to maintain optimal conditions. This intelligent oversight ensures predictable outcomes and minimal waste, bringing industrial-grade dependability to standard environments for small to medium part manufacturing.

Meltio M450 Metal 3D Printer is built to be a robust, reliable choice for metal part production
Meltio M450 offers a user-friendly workflow, interface, and compatible slicer for smooth operation

SINGLE-STEP PROCESSING

Metal fabrication becomes remarkably accessible with the Meltio M450's streamlined single-step process. The system's intuitive interface, combined with automatic toolpath generation and comprehensive material profiles, creates true operational simplicity.

Advanced process control continuously monitors and self-regulates during printing, ensuring consistent quality while users enjoy the straightforward path from design to high-density metal part production.

MELTIO HORIZON

Meltio Horizon is a specialized 3D printer slicer software tailored for metal 3D printing using Meltio's laser-wire deposition process.

It offers simplified profile selection, optimizes material usage, incorporates Meltio-specific settings and materials, and so much more. The LMD printing process is simplified, part quality is enhanced, and future service possibilities are expanded.

Reach new metal 3D printing heights on your Meltio M450 3D printer with Meltio Horizon.

Meltio Horizon is designed for metal 3D printing success with Meltio M600 and Meltio M450
Meltio M450 3D printer uses laser metal deposition, a form of dedicated energy deposition manufacturing process under 3D printing

WHY LMD TECH?

Laser Metal Deposition (LMD) is a cost-effective 3D printing technology that uses wire or powder feedstock to build metal parts layer by layer. It employs a powerful laser to fuse the material onto a build platform or existing part.

This particular process offers faster build rates than powder bed fusion, produces fully dense parts within hours, and is ideal for repairing high-end components. It's versatile and works with various metals like stainless steel and titanium so you can skip the production of green parts and go straight into manufacturing the real deal.

WHY BUY FROM MATTERHACKERS

MatterHackers is where digital fabrication technology meets passion. When you shop here, feel confident knowing that the vast selection of machines, materials, accessories, and unique bundles we've curated in our catalog are guaranteed top-quality products backed by our team of experts.

Exceptional customer service, fast & free shipping on orders over $35, a 30-day return policy, and more make us the reliable go-to for professionals, educators, and hobbyists. At MatterHackers, we're more than just a retailer; we're your trusted partner in production and innovation.

MatterHackers

WHAT DOES A MELTIO M450 INSTALLATION LOOK LIKE?


WHAT UPGRADES/ACCESSORIES ARE AVAILABLE FOR MELTIO M450?

Hot Wire
Preheat wire to increase deposition rate for your Meltio M450 Programmable power supply that preheats the material to
increase the deposition rate
Dual Wire
Print 2 materials simultaneously with this upgrade for your Meltio M450 Sequentially 3D print two materials with very fast automatic
wire switches
Zero Point Clamping System
Allows users to calibrate Meltio’s multi-laser deposition head
accurately and effortlessly prior to every print
External Wire Drum Connection
Meltio M450 External Drum Connect external wire drums to the M450, allowing the use
of 100kg and 200kg material packs

WHICH MELTIO 3D PRINTER IS RIGHT FOR ME?

Meltio M450 3D Printer Meltio M600 3D Printer
Model Meltio M450 Meltio M600
Ideal for... ✓ Entry-level industrial metal
   3D printer
✓ For small businesses, research
   institutions, and repair shops
✓ Requires a compact footprint
✓ Easy, low-cost maintenance
✓ Industrial infrastructure not
   required
✓ Prioritizes affordability and
   ease of use

✓ Accesible industrial workhorse
   metal 3D printer
✓ For established manufacturing
   operations
✓ Requires a large build volume
   and/or high throughput
✓ Minimal maintenance needed
✓ Suitable for industrial
   infrastructure setup/workflow
✓ Prioritizes production scale,
   consistency, and streamlined
   ease of use
Build Volume 145mm × 168mm × 390mm
(5.7" × 6.6" × 15.3")
300 × 400 × 600mm
(11.8" × 15.7" × 23.6")
Print Head Multi-Laser IR Deposition Head Multi-Laser Blue Deposition Head
Multi-Material Capabilities ✓ Dual-Wire ✓ Dual-Wire
✓ Quad-Wire
Compatible Materials ✓ Stainless Steels
✓ Mild Steels
✓ Carbon Steels
✓ Titanium Alloys
✓ Nickel Alloys

UNDER DEVELOPMENT
— Copper & Aluminum
✓ Stainless Steels
✓ Mild Steels
✓ Carbon Steels
✓ Titanium Alloys
✓ Nickel Alloys
✓ Copper & Aluminum

What are the Technical Specifications of the Meltio M450?

GENERAL
Machine Type 3D Printer
Manufacturing Process Directed Energy Deposition (DED)
Technology Laser Metal Deposition (LMD)
Process Control Closed-loop, Laser and Wire Modulation
Assembly Fully-Assembled
Machine Dimensions
(W × D × H)
560mm × 600mm × 1414mm
(22.1" × 23.7" × 55.7")
System Weight 250kg
PRINTER PARAMETERS
Print Envelope
(W × D × H)
145mm × 168mm × 390mm
(5.7" × 6.6" × 15.3")
Wire Feedstock Diameter 0.8 - 1.2mm
# of Extrusion Heads Single
Multi-Material Capability Optional
   - Dual Wire upgrade
Laser Type 200W Direct Diode Lasers
# of Lasers 6
Laser Wavelength 976 nm
Total Laser Power 1200 W
Cooling Active water-cooled chiller (included)
PRINTER FEATURES
Filtration System Built-in 3-Stage Filter
Enclosure Laser-safe, Sealed, Controlled atmosphere
Hotwire Compatible ✓ (optional upgrade)
Shield Gas Ring
Wire Feedstock Spool BS300 or External Wire Drum
COMPATIBLE MATERIALS
Material Types Stainless Steels, Mild Steels, Carbon Steels, Titanium Alloys,
Nickel Alloys
Under Development Copper & Aluminum
Open Platform Yes
COMMUNICATION
Display Large touchscreen
Interface USB, Ethernet, Wireless Datalink
SLICING SOFTWARE
Recommended Meltio Horizon
Compatible OS Minimum: Windows 7
Recommended: Windows 11
PC Processor Minimum: Intel Core I5-4200H
Recommended: Intel Core I7-11800H
PC Hard Disk Space Minimum: 1GB available
Recommended: 5GB Available
PC RAM Minimum: 4GB
Recommended: 8GB Available
PC Display Resolution Minimum: 1920 x 1080 pixels
Recommended: 2560 x 1140 pixels
POWER
Input 208/230V three phase and 400V three phase are compatible
Consumption 2 – 5 kW Peak depending on selected options

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Questions View All Responses

What is the percentage of glass fiber in the nylon?

View 1 Response

The data sheet says the coefficient of thermal expansion is “ 0,1 10⁻⁴ / K”. If I assume the European convention for comma rather than decimal point I would read this as 0.1 x 10⁻⁴. Normally CTE is expressed in units of 10⁻⁶ meters/meter. Is the CTE of this material really half that of aluminum and 1/10 of that of most nylons, 10 x 10⁻⁶? As a liquid, it would have the CTE of regular nylon but as it cools, the glass puts the nylon into severe strain, probably why it is difficult to print. Clearly a bed temperature and heated environment will be critical, and cooling should be gradual and uniform. But really the amazing fact is that this CTE is less than 1/2 that of Aluminum, 23.6x10⁻⁶ and nearly that of Titanium, 9.7x10⁻⁶! The plot of CTE over temperature is a necessary component of the spec sheet. Does water absorption cause the printed parts to crack? Thanks!

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Using a stock Ender 3 Pro. What additional upgrades would be necessary to maximize print quality for NylonG?

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how well can the white nylonG transmit light? As in, Will it allow me to illuminate the print with a light source on the inside? trying to avoid clear PETG and need a stiffer polymer, so despite the vulnerability to UV light, uncoated, this material was suggested to me

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Does this filament need an enclosure to print properly?

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The technical data sheet states a "linear mould shrinkage" of 0.3. 1) Does this mean 0.3%? 2) Does the Matter Control slicer software scale up my model by 0.3% in order to accommodate the shrinkage in the final print, or is this something I should account for manually? 3) Is there a recommended cooling / curing process for the NylonG material so that I know that after a certain amount of time, shrinkage is largely over?

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Can you please explain what are the best practices to prevent white NylonG from getting yellowish after print?

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I've bought a roll of this filament and so far every attempt to print a file with it has failed to adhesive to the build plate. I've tried garolite and retraction speed and distance whats the settings on that for ender3 v3 ke

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does anyone know what the best support spacing is for top and bottom for z axis only?

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Is there an approved annealing process for this filament? No matter how much magigoo i use chamber temp, i get minor warping (parts i'm printing take 24 hrs +). I would like to relieve the internal stresses to hopefully straighten my parts out.

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Is this a pa6, 66, 12 or something different?

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The data sheet says the tensile strength is 95 MPa using ISO 527. Other manufacturers publish 3 strength values: xy, yz, xz. as a 3D printed structure is non-isotropic. (Meaning the material strength properties are different in each direction). The weakest direction, I suppose, is the direction that tests layer adhesion. Can you give me a better idea of how the material was tested? Were printed test samples used or molded samples, etc...

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Can a Ender 3 with Micro Swiss hotend and extruder print Nylon G with stock thermistor and heat canister?

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We print straight out of our let it start dehydrating for about an hour or two at 75 c max setting I just set the time for 12 hours and after an hour or two we start our printers and we feed directly into our enclosed printers on garolite with magigoo pa and hardened nozzle all metal hotend and just let it print

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First print we did was perfect at 260c bed at 75c. I’m using a carbon fiber print bed and magigoo PA adhesive. I am using an extremely modified Ender6 with a slice engineering mosquito magnum with a Bondtech DDX extruder. Seems to me the extruder is as important as any other settings as your Esteps must be perfect. My only dislike is the orange is not as bright as it shows in samples. Amazing filament.

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How much does the spool weigh for .5kg/1.75 ?

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For everyone talking this product down…Try HARDER!!!! It’s by far my favorite material and the finish is insane ONCE you figure it out lol..you will see a nice glitter finish and 0 layer lines…I went through rolls with of this stuff until I got it…TRY HARDER…I promise it’ll be worth it in the end…I print on a modded ender 3 with or w/o an enclosure sometimes, I’ve successfully printed “big” entire build volume models …trust me I was pissed AF for a long time until I figured it out lol…

View 3 Responses

You appear to no longer carry Dupont Zytel. How does this compare, especially with settings?

View 1 Response

This filament have the same warping problem like Nylon X ??

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I am trying to print apart using black NylonG. I have made 3 attempts so far and each time The part warps and one of the corners comes loose from the bed. With each attempt I make it further into the print but end up with the same result. I’m using a CR10s pro with no part cooling fan with printer in an enclosure and an internal temp of 35c inside enclosure. First attempt: Glass bed, @ 60c, nozzle 260c, NANO polymer adhesive from VisionMiner, printed with a brim and used recommended feeds recommended from MatterHackers. Second try: same as before but 80c on bed Third try: 90c bed temp, 25% feed rate on first layer, 50% second then 100% for remainder. I have used about 375g of material thus far. I am using 100% infill for this part which I’m share doesn’t help. Any recommendations?

View 4 Responses

I have never printed with nylon so, I am learning about it. Why do you need to dry it? Is it because it has a lot of moisture in it from the factory or do you have to do this every time?

View 2 Responses

Can the glass fibers fall out during printing or when you touch it like with Colorfabb XT-CF20, I'm really scared of breathing in or getting glass fiber splinters with this. The only hazard i see is a burn hazard on the safety data sheet.

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Went through almost 2 spoils of nylon G now . I have a flashforge creator pro upgraded with all metal hot end and it still isn’t hot enough for good later adhesion . I printed at 40mm/s at 280c and had a decent print but layer adhesion just wasn’t there completely . At least for my Glock frame that is, it seems like you should really be printing this material at 280 plus to get the most out of this material , I even had it sit in the oven for 24 hours at 180c . It is somewhat strong but my PLA plus blows it out of the water as far as strength goes. Do you think I should print with an ender 3 to get better later adhesion since those can go to 300c ?

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Is the 3kg weight the amount of material on the spool? What's the length?

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Can this be printed safely in a standard office with standard ventilation?

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I bought the printdry filament drying system, what would be the best temp to dry this at and for how long?

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